Electric Screw Press Machinery Anyang Forging Hammer

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Electric Screw Press Machinery Anyang Forging Hammer

Name: Electric Screw Press Machinery Anyang Forging Hammer
Brand: ANYANG FORGING PRESS MACHINERY INDUSTRY CO., LTD
Price: 260000 USD
Availability: InStock

Price 260000 USD ($)/ Set

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MOQ : 1 Set

Electric Screw Press Machinery Anyang Forging Hammer Specification

Hardness
60-70 HRC (main ram)

Surface Treatment
Polished & Painted

Process
Electric Screw Forging

Product Type
Forged Equipment

Material
Steel

Technology
Forging

Application
Press Forging, Coining, Precision Forming

Dimension (L*W*H)
Varies by model (customized options available)

Weight
1500 kg to 25000 kg depending on model

Color
Blue & Gray

Operation Mode
Semi-automatic/Automatic

Stroke
Up to 700 mm

Motor Power
15 kW to 315 kW

Control System
PLC based with HMI

Suitable Materials
Steel, Alloy Steel, Non-ferrous metals

Rated Force
1600 kN to 31500 kN

Energy Control
Stepless electronic regulation

Frame Structure
Welded high-strength steel

Safety Feature
Overload and emergency stop protection

Max Forging Frequency
50 Strokes/Min

Clutch & Brake
Integrated Electric Control System

Electric Screw Press Machinery Anyang Forging Hammer Trade Information

Minimum Order Quantity
1 Set

FOB Port
Shanghai Port, Qingdao Port

Payment Terms
Cash Against Delivery (CAD), Cash on Delivery (COD), Cheque, Days after Acceptance (DA), Delivery Point (DP), Letter of Credit (L/C), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Western Union, Paypal, Cash in Advance (CID), Cash Advance (CA)

Supply Ability
5 Sets Per Month

Delivery Time
60 Days

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
WOODEN CASES

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Main Domestic Market
All India

Certifications
CE ISO

About Electric Screw Press Machinery Anyang Forging Hammer

Introduction of electric screw press

Electric screw press is a forging machine with many applications, having the dual nature of press and forging hammer. Structure is simple, small volume, short drive system, operation is convenient, running is safe and low maintenance. Electric screw press is suitable for all kinds of precision forging, finishing, coining ,embossing and leveling etc process.The strike energy can be set accurately according to the die precision, can reduce the time of mechanical stress and the amount off time the hot work piece is in contact with the die, thus prolonging the die life.The frame is rigid, good guide ability, strong bias load resisting ability, can be used in multi-die forging, it is a energy-saving and environmental protection forging press.

Electric screw forging press working principle

Slide moves up & down driven by motor through pinion, gearwheel and screw, gearwheel has enough inertia act as flywheel. After input start signal, motor from stationary state drives slide accelerate downwards through pinion and gearwheel, motor stop accelerating after reaching required speed by pre-set blow energy, Kinetic energy stored by gearwheel works, e.g. forming work. At the same time, motor immediately drives gearwheel to reversal rotation, when reaches a certain point, motor will start to brake, drives slide back to pre-set position. Since brake is by motor when slide is in return stroke, mechanical brake only works when slide is close to up dead point, brake material is not easy to wear, no need frequent change.

Futures of screw forging press

Using AC frequency conversion direct torque control technology servo driving system , frequency converter is ABB brand, with advanced technology.
The striking energy is precisely setting with high deforming precision, suitable for various nonferrous metal precision forging operation.
Easy programming for automation.
Bottom point is not fixed, not necessary to adjust the die height, without forging dies stick together phenomenon.
Due to the striking energy precise control, the forging die life is elongated greatly.
The main frame structure is simple, easy operating and maintenance.
The moving parts with low noise, low vibration, satisfy environmental protection, and reduce the foundation building costs.
Relatively short stroke, the energy output is stable, and repeatability precision is high .

Advantages of Anyang screw forging press design

Our electric screw press adopts gear drive mode, features of this drive mode are: adopts special motor, high RPM, less torque, different tonnage press with different power special motor, easy to replace when motor breaks down, easy & simple maintenance, motor performance is not affected when screw guide bushing is worn out., efficiency of electric screw press improved a lot with continuous improvements & innovations in many years, this gradually established our leading position in electric screw press market.

Screw structure: Screw is CrMoV high alloy forging, thread type has good fatigue resistance, no self-lock, stable installation, short screw, increased press rigidity.
Nut:Made of bronze material, installed inside slide, has good abrasive resistance and emergency sliding performance.
Slide Block: The slide block is using high class steel casting with full aging treatment to relief stress.
Guiding system:The guiding system has 45 degree arrangement with the slide block surface, to keep constant clearance and not affected by the thermal expansion. The guiding set is using bronze and steel. The guide rail with nitrogen treatment, the guide plate can be adjusted from each direction to ensure the smallest guide rail clearance. The slide block guiding length and rigidity etc. can ensure to produce the high quality products with long die life.
Brake apparatus:The brake directly effected with gear make it braking at any position, the brake is closed through spring force, and opening is pneumaticly controlled.
Driving unit:The precision screw drive is driven by squirrel-cage three phase positive and reverse asynchronous motor, this kind of driving unit with low maintenance and high reliability features.
Lubricating oil circulation:There is a monitoring lubricating oil circulating system to lubricate the spiral thrust bearing constantly. The guide rail lubricating features will sustain in numbers of circulation.
Combined type press frame:There are numbers of advantages of the combined type frame, to eliminate the notch stress centralization between the working table and columns, between the crossbeam and columns. The large size of forging press can be dismantled and transported by several pieces. The frame adopts pre-stressed connection with high rigidity, under same tensile stress, the extensibility is only 20% of the unibody designed frame.

screw press structure diagram

Automation electric screw press forging line

The electric screw press as the key equipment, Anyang forging press company can supply the forging production line for the customers, include cutting equipment, heating equipment, preform forging equipment, forging robots, Trimming equipment and integrated system etc.

Forgings forged on screw press

Electric screw press can forge Claw Pole, connecting rod, form machinery, spherical hinge, Auto parts forging, control arm, riggings etc precise closed die forgings.

Parameter of electric screw press

parameters of screw press.jpg

Advanced Electronic Energy Control

Our electric screw press machinery utilizes stepless electronic regulation, allowing precise adjustment of forging force to suit specific materials and applications. The PLC-based control system with a user-friendly HMI ensures operators can efficiently monitor and control all critical parameters, enhancing both efficiency and accuracy in forging processes. This level of control is ideal for applications that require consistent energy delivery and adaptable operating conditions.

Robust Construction for Heavy-Duty Performance

Each press features a high-strength, welded steel frame designed for stability and durability under intensive operational loads. The main ram boasts a hardness of 6070 HRC, making it resilient for demanding forging tasks. With motor power ranging from 15 kW to 315 kW and weights up to 25,000 kg, these presses meet the rigorous standards of industrial forging environments, whether for steel, alloy steel, or non-ferrous metals.

FAQs of Electric Screw Press Machinery Anyang Forging Hammer:

Q: How does the electric screw press regulate energy for forging applications?

A: The electric screw press features stepless electronic regulation, allowing precise control of the forging force according to process requirements. This functionality is managed through a PLC-based system with HMI, enabling instant adjustment to energy delivery and improved repeatability across different production runs.

Q: What materials can be processed with this Electric Screw Press Machinery?

A: This press machine is suitable for a wide variety of metals including steel, alloy steel, and non-ferrous metals. Its robust design and precise force control make it ideal for diverse forging applications such as coining, precision forming, and general press forging.

Q: When should I consider using a press with force capacity up to 31,500 kN?

A: You should select a higher force capacity, such as 31,500 kN, when working with large-scale forgings, dense or tougher material types, or where precision forming of high-strength components is needed. Selecting the correct capacity ensures efficient and safe operation, as well as consistent product quality.

Q: Where is the Electric Screw Press Machinery manufactured and can it be customized?

A: These machines are manufactured in China by Anyang Forging Hammer and are available in customizable dimensions to suit specific production needs. As a global distributor, exporter, and supplier, Anyang supports installations worldwide and offers tailored solutions for unique forge shop requirements.

Q: What benefits does the integrated electric clutch and brake system provide?

A: The integrated electric clutch and brake system enhances operational safety and responsiveness, allowing for quick starts and stops during forging cycles. It works seamlessly with overload and emergency stop protection features to safeguard both the machinery and operators, ensuring a secure working environment.

Q: How does the automatic or semi-automatic operation mode aid production?

A: Automatic and semi-automatic modes streamline the forging process by reducing manual intervention, increasing production efficiency, and minimizing errors. The PLC and HMI systems help operators to easily manage and switch between operation modes based on project requirements, enhancing adaptability and output consistency.

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