About 16 ton hydraulic forging hammer full hydraulic closed die hot forging hammer


Fully hydraulic closed die forging hammer is driven by hydraulic oil without nitrogen gas, is mainly applied in many kinds of closed die forgings,such as automobile forgings,tractor forgings,agricultural equipment forgings, oil and gas industry die forgings, electrical power station die forgings and industrial forgings
Hydraulic closed die forging hammer Introduction
C86Y series hydraulic die forging hammer is fully hydraulic driven without gas. Fully hydraulic closed die forging hammer is used for closed / impression die forging.
Technical characteristics
- Highly integrated fully hydraulic control system, low carbon, no leakage, more reliable.
- Large flow hitting valve [patent design], sensitive response, high frequency.
- Built-in secondary hydraulic cushion device[ patent design], realized flexible upper limit, no top hitting.
- Tup return fast, die contact time is short and will return at once, die life is longer.
- X type guide rail, it can do multi-cavity forging, high forging precision ,long hammer rod life.
- Automatic emergency anti hammer rod breaking cover, anti oil leak protection and safety.
- Multilevel security protection hydraulic device, system stability, high safety.
- Lead control operate valve, reliable control, operating force is small, low labor intensity.
- Traditional hand operated model, the original operator can operate the hammer easily.
Fully Hydraulic Closed Die Forging Hammer Parameter
| Item |
Unit |
C86Y-25 |
C86Y-50 |
C86Y-75 |
C86Y-125 |
C86Y-200 |
C86Y-250 |
C86Y-400 |
C86Y-450 |
| (1T) |
(2T) |
(3T) |
(5T) |
(8T) |
(10T) |
(16T) |
(18T) |
| Belowenergy |
KJ |
25 |
50 |
75 |
125 |
200 |
250 |
400 |
450 |
|
Ram Weight
|
kg |
1000 |
2000 |
3000 |
5000 |
8000 |
10000 |
16000 |
18000 |
| Max.stroke |
mm |
1000 |
1200 |
1250 |
1300 |
1350 |
1400 |
1500 |
1500 |
| Hitfrequency |
min-1 |
55-70 |
55-70 |
55-70 |
55-65 |
55-65 |
50-60 |
50-55 |
45-50 |
| Motorpower |
kw |
55-1 |
55-2 |
55-3 |
55-4 |
75-5 |
75-6 |
75-8 |
75-10 |
|
Minheight
ofclosedie (without
dovetail)
|
mm |
220 |
260 |
350 |
400 |
430 |
450 |
500 |
500 |
|
Outsidesize
|
mm |
2400 |
3000 |
3200 |
3700 |
4300 |
4400 |
4500 |
4500 |
| 1400 |
1700 |
1800 |
2100 |
2700 |
2700 |
2600 |
2800 |
| 7000 |
7500 |
8000 |
8200 |
8800 |
9000 |
9800 |
10000
|
Precision and Power in Every BlowBuilt with cutting-edge full hydraulic control, this 16 ton forging hammer delivers remarkable precision and force. Whether processing thick steel components or custom die blocks, users experience consistent energy delivery of 160 kJ per strike while minimizing manual intervention. Its design supports both high-volume automation and hands-on operations for maximum flexibility in forging applications.
Designed for Industrial-Scale ReliabilityEngineered with heavy-duty industrial use in mind, the hammer features a reinforced concrete foundation requirement, integrated water cooling, and an automatic lubrication system. These enhancements ensure longevity, reduce downtime, and maintain the operational integrity of the machine in demanding manufacturing settings.
FAQs of 16 ton hydraulic forging hammer full hydraulic closed die hot forging hammer:
Q: How does the full hydraulic control system benefit the forging process?
A: The full hydraulic control system enables precise adjustment of the hammers striking force and frequency, ensuring consistent results across different forging tasks. This technology also allows for safer operation and seamless transitions between automatic and semi-automatic modes, improving productivity and product quality.
Q: What is the recommended foundation for installing this 16 ton hydraulic forging hammer?
A: A heavy-duty reinforced concrete foundation is required for safe and stable installation. This foundation supports high-energy operations and minimizes vibrations, extending the machines service life and maintaining workplace safety.
Q: When should the centralized automatic lubrication system be maintained?
A: The centralized automatic lubrication system is designed for low-maintenance operation. However, periodic inspections according to the manufacturers guidelines are recommended to ensure all moving parts remain properly lubricated and to prevent wear.
Q: Where is this forging hammer commonly used?
A: This hydraulic forging hammer is widely used in industrial manufacturing plants, automotive parts production, metal fabrication workshops, and heavy machinery manufacturing. Its robust construction and customizable die blocks make it suitable for diverse forging applications.
Q: What process advantages does the integrated water cooling system offer?
A: The integrated water cooling system efficiently regulates the hammer and die temperatures during extended forging sessions. This promotes precise forming, prevents overheating, and reduces wear on critical components, enhancing both performance and lifespan.
Q: How does the hydraulic overload protector contribute to safe operation?
A: The hydraulic overload protector automatically interrupts the hammers function if excessive pressure or force is detected. This prevents damage to the machine and die, protects operators, and supports overall workplace safety.
Q: What are the primary benefits of using a closed die hot forging hammer of this capacity?
A: Users benefit from high strike energy, customizable die options, energy-efficient operation, automated usage modes, and advanced safety features. These collectively ensure higher output, lower downtime, superior workpiece consistency, and enhanced safety for industrial forging applications.